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Author Archives: Mike Stygles

  1. Applications for Industrial Vacuum Systems

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    Applications for Industrial Vacuum Systems

    hurricane vacuum“Industrial vacuum” is a blanket term that refers to different systems that use pressure and vacuum to transport material away from work areas to a repository where it can be eliminated. Industrial vacuum systems come in a variety of configurations and can be customized to meet the needs of various industries and applications.

    Uses and Industries

    Industrial vacuum systems are used across a wide variety of industries and applications, including:

    Sandblasting and Painting

    Industrial vacuum systems are used to remove dust, sand, and other abrasive materials generated by sandblasting and painting operations. By removing these unwanted and potentially hazardous materials, vacuum blasting systems ensure worker safety, environmental safety, and high-quality finished products.

    Large Chips / Debris

    Heavy-duty industrial vacuums are used on construction sites to remove chunks, large chips, and other sizable debris following the demolition of a structure.

    Vac System Applications
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    Foundries

    Foundries produce metal castings, and it is crucial to control resting or floating particulate matter within these facilities. Crystalline silica is a byproduct of the metal casting process and poses a serious health risk to foundry workers. Industrial vacuum systems mitigate this risk by removing hazardous particles from surfaces and the air.

    Factories

    An industrial vacuum collection system is a critical part of any manufacturing operation. It’s used to clean up waste and byproducts or to help collect and reconstitute useable product spillage.

    Blast Recovery

    Industrial vacuum blasters are often used to remove potentially hazardous dust, rubble, and debris during the aftermath of an explosion.

    Mining

    Dust control is a constant issue for the mining industry. Mining operations such as blasting, draglining, bulldozing, shoveling, and other actions kick up dust creating hazardous air conditions. Industrial vacuum dust collectors help keep the air clean for laborers on the job site.

    Aerospace

    Instrumentation and interior components of aerospace equipment require a high degree of precision to operate. Dust and sediments can disrupt equipment leading to dangerous and critical malfunctions. Vacuum collection systems mitigate the dangers of dust in sensitive aerospace equipment.

    Food Grains and Ingredients

    The production of food grains and other fine ingredients results in high amounts of floating and resting dust. These materials are often combustible and must be removed by industrial vacuum systems to prevent fires and explosions. Vacuum systems also prevent cross-contamination between food products.

    Wastewater Treatment

    Surface runoff and domestic, commercial, industrial, and agricultural processes generate wastewater. To prevent environmental contamination, industrial wet vacs are used to quickly and safely remove and transport wastewater to treatment or containment tanks.

    Medical

    In a hospital setting, dust and biological matter can become airborne. If it is allowed to settle in areas such as the operating room, it can be extremely hazardous to patients and staff. Vacuum collection systems outfitted with HEPA filters are crucial to proper ventilation in a hospital environment.

    Cleanrooms

    Many industries that work with sensitive materials, such as semiconductors, medical devices, or chemical manufacturing employ cleanrooms to prevent dangerous contamination. Industrial vacuums equipped with extra filtration play a critical role in maintaining contaminant-free atmospheres and ensuring product quality.

    Ship Cleaning

    Freighters and tankers are responsible for transporting all manner of dry and wet goods including hazardous chemicals and oil. To ensure environmental safety, industrial vacuum systems are essential for keeping the deck and cargo area clean of potentially damaging materials.

    In-Plant Maintenance / Housekeeping

    Industrial vacuum collection systems aren’t just for taking care of emergencies. Factories and plants also employ industrial vacuums to keep the premises free of production buildup.

    Dust: Concrete Dust, Abrasive Dust, Wood Dust, Plastic Dust, Fine/Dry dust, Combustible Dust

    Many industries from woodworking to food processing create hazardous dust particles that can be combustible or unsafe to inhale. Heavy-duty industrial vacuums help to ensure safe breathing conditions while protecting against contamination, fires, and explosions.

    Ruwac Vacuums

    Industrial Vacuum Systems from Dawson-Macdonald

    Various types of industrial dust collection systems are used across several industries to create clean, safe working environments. Dawson-MacDonald specializes in industrial vacuum cleaners designed to tackle every possible application. Contact us for more information, or request a quote to get started on your industrial vacuum solution.

  2. The Need for Dust Collection in the Medical Equipment Industry

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    The Need for Dust Collection in the Medical Equipment Industry

    Medical Dust Collection Needs

    Many industrial manufacturing processes produce waste and byproducts. Dust particles and other particulates present an unseen hazard that goes unaddressed in many workplaces, resulting in negative impacts on employee health. Best practices and regulations across industries such as pharmaceuticals, mining, woodworking, and metalworking dictate that businesses must implement proper steps to protect workers from dust and particulates.

    Dust collection regulations vary from state to state, but in general, these regulations are intended to protect the workforce and the community at large from poor air quality and emissions. The medical industry is no exception, as dust collection is essential for protecting the sanitary integrity of medical equipment and the health of those who manufacture it.

    Why Do Medical Manufacturers Need Dust Collection Equipment?

    Medical equipment is subject to very stringent regulations in all phases of development, manufacturing, and use. In terms of dust collection, medical and pharmaceutical manufacturers are subject to regulations from the U.S. Environmental Protection Agency (EPA), the National Fire Protection Association (NFPA), and the Occupational Safety and Health Administration (OSHA), among others. These organizations stringently regulate operational safety and manufacturing practices to ensure that workers are properly protected, and that goods produced are safe for use in sterile medical applications.

    Need for Dust Collection in Hospitals

    In addition to dust control, medical device manufacturers must also control mist. Mist is another industrial manufacturing byproduct produced by many machining processes and is equally as hazardous as floating dust particles. Mist consists of moisture particles containing oil, coolant, or other chemicals given off by machines during the course of normal operation. When left unaddressed, mist can coat surfaces and make them slippery, chemicals may be inhaled and pose a health risk to workers, and oils and other chemicals may contaminate manufactured medical devices. Mist filtration systems purify the air in the production area, making employees and their environment safer.

    The exposure risk from dust, mist, and particulate byproducts is two-fold. Manufacturing workers bear the greatest risk, as they are prone to breathing in harmful materials but there’s also the integrity of the equipment to consider—especially in the medical device industry. Medical equipment must be as sterile as possible, especially for implantable devices and surgical equipment. Harmful dust and mist is tiny, often measuring just a few microns in size. This harmful material can easily permeate crevices, compromising the integrity and sterility of the equipment.

    The advantages of installing a dust collection system are therefore numerous.

    • Promotes employee health
    • Improves workplace safety
    • Ensures the quality of your products
    • Increases employee retention
    • Maintains regulatory compliance
    • Enhances process efficiency
    • Elevates bottom line

    Critical ApplicationsMedical Equipment for Dust Collection

    Many common manufacturing processes produce mist and dust particles. The implementation of dust collection solutions is essential for controlling unwanted dust in applications such as:

    • Grinding and deburring. Grinding and deburring are post-production processes meant to clean and smooth rough-hewn edges after principal machining is complete. Whether the substrate material is wood, plastic, metal, ceramic, or something else, grinding causes a large amount of dust byproduct.
    • Sanding and polishing. Sanding and polishing are used to create a smooth surface finish, but they often generate a great deal of ultra-fine dust in the process. Whereas grinding addresses the material’s edge only, manufacturers perform sanding across the entire surface.
    • Routing and cutting. Any form of blade- or tool-based cutting naturally produces dust particles. Dust collection equipment is often used in conjunction with cutting and routing equipment to address the resulting particles.
    • Mixing and weighing. Pharmaceutical manufacturing and plastic-based manufacturing processes often require mixing granular powders together. Dust particles are stirred up in the process, creating the potential for cross-contamination.
    • Blow offs. Once other post-production processes are complete, manufacturers often use equipment to blow excess dust off the surface of the finished product. This process cleans dust from the equipment surface, but often sends it into the air where it may be inhaled or settle in unwanted places.
    • 3D printing. The plastic or metal material used by 3D printers initially comes in a resin or powdered form, which in some cases may be agitated into the air. Industrial dust collection equipment is essential to prevent your employees from breathing in harmful plastic or metallic particles.

    Medical Dust Collection Solutions From Dawson-Macdonald

    Dust collection equipment is an essential component of any manufacturing process. It helps to promote a safe work environment, keep employees healthy, and maintain compliance with governmental standards.

    Industrial filtration equipment from Dawson-Macdonald can help protect your business from harmful dust, mist, and fumes. Our solutions use cartridge and bag collectors that are self-cleaning and are available with HEPA filtration. We offer machine mounted, stationary, and portable solutions to address a wide range of working conditions.

    For more information, please contact us or request a quote today.