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But, be advised that
off-shore manufacturers are not subject to the same health
and safety standards as domestic sources. Hence, the raw
materials used to make up their products and the processes
employed can, and have been proven to, introduce some
serious risks that can adversely affect the health of
workers, the environment, and even our domestic
economy.
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The raw feedstock
for making Glass Beads is recycled Soda Lime Glass.
So, whatever is in the 'Glass' winds up in the
'Glass' Beads. At the heart of the matter are what
are known as "heavy metals," such as lead,
chromium, antimony, mercury, and arsenic. These
"heavy metals" have been widely used for many years
in the manufacture of glass, and are still used
today by many glass producers, with one notable
exception... the United States.
Since the 1970s,
the U.S. has restricted the use of these materials
in domestic glass manufacturing to what the EPA
regards as safe levels to include the worker, the
consumer, and the environment. Off-shore supplies
of Glass Beads have been shown to have almost 200X
the amount of lead, 600X the amount of antimony,
and 900X the amount of arsenic as domestic sources,
among others.
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Why all the fuss about
"heavy metals"?....
Because in higher
concentrations they are toxic, and the most toxic form is
airborne contamination, which affects respiration, such as
would be found in any abrasive blasting operation. Using
off-shore media can expose the worker and the environment to
these toxic, airborne, elements during abrasive blasting
operations, and then compound the matter when the spent
abrasive is disposed, now putting these toxic substances
into the ground where they will remain for many, many years
with the added risk of eventually leaching into groundwater
supplies and soil.
Also, as mentioned above,
domestic Glass Beads are made from "recycled" Soda Lime
Glass, which reduces the total amount of glass that winds up
in landfills, and hence, promotes a 'greener' planet, which
is good for everyone.
Be assured that all of the
Glass Beads provided by Dawson-Macdonald Co. have always
been, and will continue to be, from domestic sources.
New Uses for Abrasive
Blasting Products
It's always exciting when a
new use is found for a "tried and true" process or product;
particularly one that greatly expands its applicability and
opens new opportunities for solving some old problems. Such
is the case for two traditional abrasive blasting
products... glass beads and dry ice. Both of these have
established themselves as well-regarded, time-tested,
solutions for solving specific, recognized, problems. Glass
beads are very popular for stripping applications where
minimal disruption to the substrate is required, for
peening, and for cosmetic finishing to provide a smooth,
matte, finish. Dry Ice, on the other hand, is very popular
for plastic and rubber mold cleaning, cleaning of electrical
devices, and general dirt/grime removal, all taking
advantage of Dry Ice's unique property of disappearing
(actually converting to CO2 gas) on impact. Recently, two
new applications have been developed for these two abrasive
products.
Glass Beads
In a process we call
"wet bead blasting" traditional glass beads have proven to
be very effective in removing dirt, grime, discoloration,
ground-in contaminants, and environmental effects from a
variety of stone and other porous substrates. Typically, a
120 grit glass bead is used in a conventional wet blast pot
at low pressure (i.e. 20-30 psi) with low volume water (less
then 1 gallon per minute) introduced at the nozzle exit to
create a mild slurry that gently scours the substrate. The
process has been particularly effective on materials such as
granite, sandstone, flagstone, bluestone, concrete and
brick, all with no damage to the substrate or any
architectural detail. Because of the low blast pressure and
low water volume, there is minimal rebound to minimize
encroachment on adjacent areas, and minimal encapsulation is
required. A Wet Vac is all that is needed to clean up spent
media and water. The "wet bead blasting" process was
successfully used most recently for the interior restoration
at the historic Boston Public Library where a variety of
different stone surfaces were cleaned of over 20 years of
accumulated staining and discoloration.
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Flagstone
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Granite
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Fire
Brick
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Bluestone
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Patio
Brick
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Dry Ice
Mold
remediation... and by "mold" we mean the organic
type that can be found in many musty attics, crawl
spaces, ductwork, or any place where moist air can
be allowed to condense and then accumulate. Usual
methods for removing mold entail sanding, scraping,
and the use of biocides, all typically performed in
very tight confines where operator movement is
limited and it becomes very difficult to clean in
"nooks and crannies." Using abrasive blasting to
remove mold eliminates many of these problems by
giving the operator longer reach and the added
ability to more easily clean in confined spaces and
tight corners. Additionally, using Dry Ice as the
abrasive of choice provides the added benefits of a
less aggressive abrasive media (to minimize
substrate damage), the ability to clean "around"
corners or at sharp angles (due to the physics of
Dry Ice blasting), and the elimination of a
secondary (i.e. abrasive) waste stream. The process
is recommended for hard or semi-porous materials
such as wood, concrete, and steel without causing
damage to the substrate. Time and manpower
reductions of up to 80% over traditional methods
have been reported by using this process. It has
been endorsed by the International Facility
Management Association, as well as a host of other
air quality and remediation trade and technical
associations.
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